I made all the pads for parts in the library's I use .07 square, less milling travel.
All drills .035 unless needed, less drill changes.
I made a part for holes, with out a pad, this includes restrictions for routing.
These hole parts are .25 Dia, this will prevent a bit from ramming a pin.
I place the holes .150 x .150 from the board edges.
These are the pin holes that hold the board on the table.
I made a lib part for the hole & posted here.
This is to placed on the board only, no sch sym.
There is NO pad, so it CAN NOT be drilled.
I cut & drill some stock for PCB blanks.
Squared, clamped down & ready for drilling pinning holes.
Pin holes drilled, boards pinned to table & started to cut 4x6 boards
All pinning holes are always .150 from where board edges will be.
This will make more sense as you go through this page
2x3 blanks & drill backing (Smaller boards than shown above)
Pin table for 2x3 & 3x4 boards.
I surfaced the table, then drilled the pinning holes
Carbide alignment pins. VERY sharp.
They were ground with a drill doctor mounted to the mill table.
Good use for broken bits
I use a magnifying glass for alignment, X & Y
Zeroed to alignment pins, then moved
.150 x .150 to board edge, actual zero
A drill doctor motor out of the case, only 2 screws hold it in
a complete unit ready to mount to the table & use.
Cheap easy diamond grinder, Cool!!
Here's a video of the grinder, shot with my PCB camera, seen further down
It can be used to make a router bit if really needed, but it's probably easier to just get them from http://drewtronics.net/
There's also a link on the PCB Gcode site http://groups.yahoo.com/group/pcb-gcode/links
My Sony Mill cam & a video.
The live video is a lot cleaner & doesnt jerk.
Mill vac, Must have.
I bought a shark vac at Goodwill for $7.00,
drilled a couple 1-1/2" holes & duct taped the intake.
I used a cheapo container for messy things like surfacing
Bits I use for traces. Broken .02" , good .02" & .03"
The cam display is at 30x actual. I can see any problem very easily,
& sit at the desk & monitor everything
Vac hose strapped to the mill during drill.