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PCB drill project.
Made from Dremel drill and drill press. I removed the bottom plate & mounted the column to the back with U-bolts.
Acrylic is so easy to work with. It can be cut, drilled milled & glued and it's very strong, doesn't warp or break easily.

The design is the same as the big PCB drills, the table moves, not the drill head.
With the exception the real machine tables I've worked around ride on air. Like the old air hockey tables
Important note: These NEMA teen motors don't have enough torque to drive the table (no bearings).
Good pics were hard to get due to the black & silver - high contrast problems
Bigger pics have better color, I re-did them
The rails are, top part:
rod glued to channel & bolted to the drill table.
This assembly rides on the bottom piece of channel bolted to base.This works very well as
there is no lateral movement. No slop.

Rod is 1/2" steel. channel is aluminum 1/2"
Drill cam motor. The same type can be gotten from old VCR's
I think this came from a really big, old printer, as it's geared down.
I used a reed switch and magnet - round thing at bottom for positioning
Table motors. I used a piece of very thin PCB for motor rotation positioning. I cut the round with a compass and drilled a .016" hole for the I-R device.
The math is:
Using 1/4"-20 thread per inch rod & 1.8 Deg motor
.05 @ 1.8 deg = 200 steps
400 steps = .1
.1 @ 1/4-20 = 2 rev
move motor 250 steps to get past first IR reading
(can't count past 255) then read the position. Make sense??
Table fabrication from bottom. The drive nuts are superglued to bronze bushings
Pic won't enlarge
If you email, put DRILL or COCKPIT SIM
in subject heading. Way too muich spam...
E-mail me Enjoy. Shawn Kelly
bluumax@yahoo.com
Last updated: 11/5/2008
The first drill
The 3 button are NEXT, ENTER & ESC. The GRID set button is in front. The fire button operates the drill
The menu display for the LCD is the same as the one I'm selling on eBay.
The new machine.
MDF & scavenged parts
The MDF is 1/2" & 3/4" I got the lead screws, nuts, bearings & the Z-axis from  tape servers.
The rod, upper bushings (bearings & steppers came from printers. The acrylic came from the scrap bin at Tap plastic ($1 lb). I built the tool
head to fit my Dremel.
Program Flow
Motor mount & shaft coupler
Z-Axis R. Side & slide
Z-Axis Motor mount
Main nut mounting
I use Labcenter's Proteus VSM / Isis to test my code.
Beats the hell out'a breadboarding. Change parts click click.
http://www.proteuslite.com/
It cost about $100. but worth every penny.
Great stuff.
Shot though back
CLICK the PIC to enlarge.
I clicked on a PIC16F877, but it didn't get bigger.....
Click for the Menus page
DRILL_DIM.cdr
DRILL_DIM.cdr
DRILL.cdr
DRILL.cdr
I just found this stuff, so I posted it  : )
These are the plans I used. They were done with Corel Draw 10.
They are not very clear, because things change as you build.
Drill DIM.pdf
PIC code
Drill.pdf